How can one determine the right size to order for additional storage racks in a warehouse? Given the various sizes and customizations of pallet racks available, the key lies in measuring the existing racks. But, when faced with the task of using a tape measure, the question arises: where does one begin?
In this article, we’ll explain how to measure pallet racking.
Beams
Length: Commence your measurement from the inner edge of one upright frame and extend it to the inner edge of the opposite upright frame to determine the beam’s length. Typical standard beam sizes include 96″, 108″, 120″, and 144″. Ensure you exclude the complete endplate from your measurement, focusing solely on the inner span between the two uprights.
Face: Subsequently, measure the face or height of the beam, which is the side facing outward. Measure from the top of the beam to the bottom. It’s important to note that a larger beam face is capable of supporting more weight.
Uprights
Frame Depth: Measure the width of the uprights from one outer edge of the frame to the other. The most common depth for frames is 42 inches, although standard sizes range from 24 to 60 inches.
Frame Height: This measurement is the vertical distance from the bottom to the top of the upright frame. Starting just above the baseplate at the bottom of the column, measure up to the top of the frame column. Standard heights typically include 8 feet, 10 feet, 12 feet, and 16 feet, but there are various other height options available.
Frame Column: Now, measure both the front and side of the frame column. These measurements might be identical, or one could be larger than the other. Just like the measurement of the crossbeam face, the size of the frame column indicates the weight capacity of your rack. In most teardrop pallet racks, the column size is 3 inches by 3 inches.
Footplate: The footplate functions as the base securing the column to the ground. Measure both the length and width of the footplate for accurate dimensions.
Wire Decking
The depth of your wire decking corresponds to the depth of your upright. Measure from the front of the crossbeam to the back beam. The width of the wire deck changes based on the length of the beam. For instance, 96”L and 144”L beams will utilize 46”W wire decks. Meanwhile, beams of 108”L or 120”L will have 52”W and 58”W decks, respectively.
Ensuring the correct size is crucial for an effective and safe racking system. While initially, measuring your existing racks might appear complex, adhering to these instructions will provide the confidence that you’re procuring the appropriate size of pallet rack.
FAQ’s
Why is it important to measure the existing racks when ordering additional storage racks for a warehouse?
Understanding the dimensions of your current pallet racks is crucial when ordering new storage racks. This measurement helps ensure the new racks fit seamlessly within your warehouse space and align with your storage needs.
How do I measure the beam’s length accurately?
To measure the beam’s length, start from the inner edge of one upright frame and extend the measurement to the inner edge of the opposite upright frame. Be sure to exclude the complete endplate from the measurement, focusing solely on the inner span between the two uprights.
What role does the width of the beam’s face play in selecting the right pallet racks?
The width of the beam’s face, which is the side facing outward, is crucial as it determines the rack’s weight-bearing capacity. A larger beam face can generally support more weight, so it’s essential to measure this accurately.
Are there standard sizes for frame depth and height?
Yes, typically, the frame depth ranges from 24 to 60 inches, with 42 inches being the most common. Frame heights commonly include 8 feet, 10 feet, 12 feet, and 16 feet, but various other height options are available to suit different warehouse needs.
Why measure the frame column’s size, and how does it affect the rack’s capacity?
Measuring the front and side of the frame column is crucial as it determines the rack’s weight capacity. Just like the measurement of the crossbeam face, a larger column size often indicates a higher weight-bearing capacity for the rack.
How do wire decking dimensions correlate with pallet rack size?
The depth of the wire decking matches the depth of the uprights. The width of the wire deck varies according to the length of the beam. For instance, different beam lengths, such as 96”L, 108”L, 120”L, or 144”L, correspond to specific widths of wire decking.
Is there any particular advice to ensure a successful rack measurement process?
Ensuring the correct size is essential for an effective and safe racking system. While measuring existing racks might initially seem complex, following the provided instructions will give you confidence that you’re procuring the right size of pallet rack for your warehouse needs.
Conclusion
Determining the right size for additional storage racks in a warehouse involves precise measurement of existing pallet racks. From beam dimensions to frame sizes and wire decking specifics, these measurements are crucial for an efficient and secure storage system. By following the guidelines provided, one can confidently select the appropriate pallet rack size, ensuring a perfect fit and meeting specific storage needs. These precise measurements not only organize the space but also contribute to a safe and optimized warehouse environment.